Dental Milling - General Air Compressor Selection Guidelines

To operate (1) each Milling Machine, you will normally need either a 2 hp, 4 hp or 6 hp DRY AIR compressor depending on cfm and hourly run times.* Refer to suggested maximum run times down below.** 

 

  • 1 hp compressor models: milling machine req. 0.3-1 cfm continuous (9-25 liters per minute, l/min) @90 PSI

 

  • 2 hp compressor models: milling machine req. 0.5 to 2.0 cfm continuous (10-55 l/min) @90 PSI

 

  • 4 hp compressor models: milling machine req. 2.0 to 4.2 cfm continuous (55-118 l/min) @90 PSI

 

  • 6 hp compressor models: milling machine req. 4.2 to 7.5 cfm continuous (118-210 l/min) @90 PSI

 

* .3MPa = 45psi, .5MPa = 72psi, .7MPa =  101psi

Matching Air Compressor Model

to Dental Milling Machine Model 

Imagine imes-icore CORiTEC® Dental Mills

 

imes-icore CORiTEC 350i / 350i PRO w/Loader

 

...requires 80.2 l/min or 2.83 cfm continuously for up to 3 hours per run. 

Air Compressor Suggestions for CORiTEC 350i / 350i Pro Series

2. CAT-20040DCADC (20 Gal, 4 Hp, 98% Air Dryer with Auto Drain)

4. CAT-20040DSPCADC (20 Gal, 4 Hp, 98% Air Dryer, Sound Proof Cabinet with Auto Drain)

5. CAT-60040DCAD (60 Gal, 4 Hp, 80% Air Dryer with Auto Drain)

4. CAT-60040DCADC (60 Gal, 4 Hp, 98% Air Dryer with Auto Drain)

6. CAT-20060DCC (20 Gal, 6 Hp, 98% Air Dryer with Twin Purging)

 

imes-icore CORiTEC 250i series

 

...requires 60 l/min or 2.11 cfm continuously for up to 3 hours per run. 

Air Compressor Suggestions for CORiTEC 250i Series

1. CAT-20040DCAD (20 Gal, 4 Hp, 80% Air Dryer with Auto Drain)

2. CAT-20040DCADC (20 Gal, 4 Hp, 98% Air Dryer with Auto Drain)

3. CAT-20040DSPCAD (20 Gal, 4 Hp, 80% Air Dryer, Sound Proof Cabinet with Auto Drain)

4. CAT-20040DSPCADC (20 Gal, 4 Hp, 98% Air Dryer, Sound Proof Cabinet with Auto Drain)

5. CAT-60040DCADC (60 Gal, 4 Hp, 98% Air Dryer with Auto Drain)

 

imes-icore CORiTEC 150i series

 

...requires 50 l/min or 1.77 cfm continuously for up to 3 hours per run. 

Air Compressor Suggestions for CORiTEC 150i Series

1. CAT-8010DSPCAD (8 Gal, 1 Hp, 80% Air Dryer, Sound Proof Cabinet with Auto Drain, 110 volts. Note: 90 minute maximum fixture run time)

2. CAT-10020DCAD (10 Gal, 2 Hp, 80% Air Dryer with Auto Drain, 110 volts)

3. CAT-10020DCAD-22060 (10 Gal, 2 Hp, 80% Air Dryer with Auto Drain, 220 volts)

4. CAT-10020HDCADC (10 Gal, 2 Hp, 98% Air Dryer with Auto Drain, 110 volts)

5. CAT-10020HDCADC-22060 (10 Gal, 2 Hp, 98% Air Dryer with Auto Drain, 220 volts)

6. CAT-10020DSPC (10 Gal, 2 Hp, 80% Air Dryer, Sound Proof Cabinet, 110 volts)

7. CAT-10020DSPCAD (10 Gal, 2 Hp, 80% Air Dryer, Sound Proof Cabinet with Auto Drain, 110 volts)

Ivoclar PrograMill® Dental Mills

 

PrograMill PM7, PM5, PM3

 

...requires 212 l/min or 7.5 cfm continuously for up to 3 hours per run. 

Air Compressor Suggestion for PrograMill PM7, PM5, PM3

1. CAT-20060DCC (20 Gal, 6 Hp, 98% Air Dryer with Twin Purging)

 

PrograMill DRY

 

...requires 155 l/min or 5.5 cfm continuously for up to 3 hours per run. 

Air Compressor Suggestions for for PrograMill DRY

1. CAT-20040DCADC (20 Gal, 4 Hp, 98% Air Dryer with Auto Drain)

2. CAT-20040DSPCADC (20 Gal, 4 Hp, 98% Air Dryer, Sound Proof Cabinet with Auto Drain)

3. CAT-60040DCAD (60 Gal, 4 Hp, 80% Air Dryer with Auto Drain)

4. CAT-60040DCADC (60 Gal, 4 Hp, 98% Air Dryer with Auto Drain)

versamill® Dental Mills

 

versamill Ai137, AX305D

 

...requires 170 l/min or 6.0 cfm continuously for up to 3 hours per run. 

Air Compressor Suggestion for versamill Ai137, AX305D series

1. CAT-20060DCC (20 Gal, 6 Hp, 98% Air Dryer with Twin Purging)

 

versamill 5X-400, 5X-450, AX500L, 5X-500L, 5X-500L Series

 

...requires 155 l/min or 5.5 cfm continuously for up to 3 hours per run. 

Air Compressor Suggestions for versamill AX400/AX500 series

1. CAT-60040DCAD (60 Gal, 4 Hp, 80% Air Dryer with Auto Drain)

2. CAT-60040DCADC (60 Gal, 4 Hp, 98% Air Dryer with Auto Drain)

3. CAT-20060DCC (20 Gal, 6 Hp, 98% Air Dryer with Twin Purging)

 

versamill 5X-200, 5X-300D

 

...requires 85-114 l/min or 3-4 cfm continuously for up to 3 hours per run. 

Air Compressor Suggestions for versamill 5X-200D, 5X-300D

1. CAT-20040DCAD (20 Gal, 4 Hp, 80% Air Dryer with Auto Drain)

2. CAT-20040DCADC (20 Gal, 4 Hp, 98% Air Dryer with Auto Drain)

3. CAT-20040DSPCAD (20 Gal, 4 Hp, 80% Air Dryer, Sound Proof Cabinet with Auto Drain)

4. CAT-20040DSPCADC (20 Gal, 4 Hp, 98% Air Dryer, Sound Proof Cabinet with Auto Drain)

5. CAT-60040DCAD (60 Gal, 4 Hp, 80% Air Dryer with Auto Drain)

Roland® Dental Mills

 

Roland DWX-53DC series

 

...requires 66 l/min or 2.33 cfm continuously for up to 3 hours per run.  

 

0.5 to 1.0 MPa pressure

Air Compressor Suggestions for Roland 53DC series

1. CAT-20040DCAD (20 Gal, 4 Hp, 80% Air Dryer with Auto Drain)

2. CAT-20040DCADC (20 Gal, 4 Hp, 98% Air Dryer with Auto Drain)

3. CAT-20040DSPCAD (20 Gal, 4 Hp, 80% Air Dryer, Sound Proof Cabinet with Auto Drain)

4. CAT-20040DSPCADC (20 Gal, 4 Hp, 98% Air Dryer, Sound Proof Cabinet with Auto Drain)

 

Roland DWX-52D/DCi series

 

...requires 30 l/min or 1.1 cfm continuously for up to 3 hours per run.  

 

0.3 to 1.0 MPa pressure

Air Compressor Suggestions for Roland DWX-52D or DCi Series

1. CAT-8010DSPCAD (8 Gal, 1 Hp, 80% Air Dryer, Sound Proof Cabinet with Auto Drain, 110 volts. Note: 90 minute maximum fixture run time)

2. CAT-10020DCAD (10 Gal, 2 Hp, 80% Air Dryer with Auto Drain, 110 volts)

3. CAT-10020DCAD-22060 (10 Gal, 2 Hp, 80% Air Dryer with Auto Drain, 220 volts)

4. CAT-10020HDCADC (10 Gal, 2 Hp, 98% Air Dryer with Auto Drain, 110 volts)

5. CAT-10020HDCADC-22060 (10 Gal, 2 Hp, 98% Air Dryer with Auto Drain, 220 volts)

6. CAT-10020DSPC (10 Gal, 2 Hp, 80% Air Dryer, Sound Proof Cabinet, 110 volts)

7. CAT-10020DSPCAD (10 Gal, 2 Hp, 80% Air Dryer, Sound Proof Cabinet with Auto Drain, 110 volts)

 

Roland DWX-42w series

 

...requires 39 l/min or 1.38 cfm continuously for up to 3 hours per run.  

 

0.3 to 1.0 MPa pressure

Air Compressor Suggestions for Roland DWX-42wSeries

1. CAT-10020DCAD (10 Gal, 2 Hp, 80% Air Dryer with Auto Drain, 110 volts)

2. CAT-10020DCAD-22060 (10 Gal, 2 Hp, 80% Air Dryer with Auto Drain, 220 volts)

3. CAT-10020DSPCAD (10 Gal, 2 Hp, 80% Air Dryer, Sound Proof Cabinet with Auto Drain, 110 volts)

4. CAT-20040DCAD (20 Gal, 4 Hp, 80% Air Dryer with Auto Drain)

**If you plan on using an air tool or machine on a continuous basis, it is a good idea to multiply the “CFM” x 2 to get a continuous CFM rating for the tool or machine. See maximum run times below.

For example, if your equipment requires 3.8 cfm @90 PSI (or 108 liters per minute) and you plan on running for more than 1 hour per day continuously, then you will need to obtain a compressor with a minimum specification of 7.4 cfm (this would be a 4 Hp model). If you plan to run more than 6 hours per day continuously, then multiply by 3, for a minimum compressor specification of 11.4 cfm @90 PSI (this would be a 6 Hp model).

 

2 Hp Ultra Quiet Compressor (@90 PSI)

- may run at 5.0 cfm for up to 1 hour max

- may run continuously at 2.0 cfm for 1-4 hours

- may run continuously at 1.5 cfm for up to 6 hours

 

4 Hp Ultra Quiet Compressor (@90 PSI)

- may run at 10.0 cfm for up to 1 hour max

- may run continuously at 5.0 cfm for 1-4 hours

- may run continuously at 3.3 cfm for up to 8 hours

- may run continuously at 2.5 cfm for up to 10 hours

 

6 Hp Ultra Quiet Compressor (@90 PSI)

- may run at 14.5 cfm for up to 1 hour max

- may run continuously at 7.2 cfm for 1-4 hours

- may run continuously at 4.8 cfm for up to 8 hours

- may run continuously at 3.6 cfm for up to 10 hours

Types:
discs, blocks, abutments

 

Materials: 

composites, plastics, glass, ceramics, zirconia, titanium, CoCr

 

Finished Items:
crown/bridge, inlay/onlay, abutment, telescopic crown, model plate, model cast, occlusal splint, model tooth, implant bar, veneer, drilling template, denture, secondary crown, screw-retained, bridge, protrusion splint

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